Osmocem SCK Fiber-reinforced monocomponent cement mortar, based on hydraulic binders, superprogoline fillers, selected fine aggregates and crystallizing reagent agents, which favor the penetration of the compound into the support. Ideal for low-thickness protective coatings (4 to 10 mm), with high counterweight adhesion. The specific formulation makes this product ideal for coatings in aggressive environments in contact with chlorides and sulphates (sewage systems).
Packaging: 25 kg bag
UM: €/kg
VPCI 309 is a vapour phase corrosion inhibitor based VCI powder suitable for long term continuous corrosion protection of ferrous metals in ‘hard to reach’ areas, void spaces, restricted areas, cavities, and awkward inner spaces.
Cortec VPCI 309 utilizes a highly effective ‘dry method’ to guard metals within an enclosed area.
The VPCI® technology essentially evaporates and is absorbed onto the metal surfaces that are exposed within the surrounding area or space. Effective when dealing with interior cavities for plant equipment, heavy machinery, etc.
VPCI 309-SF is available as a silica-free specification, available made to order.
VPCI 309 Key Features
Nitrates, Phosphates, & Silica Free
Provides continuous corrosion protection for up to 2 years
Thin but robust monomolecular inhibitor layer
Vapour Phase mechanism of action is highly effective targeting hard to reach surfaces
No need to remove powder from protected items prior to shipment
Protech Fix AC-Therm
Water-based anti-condensing wall covering, with excellent fixing and anchoring properties, with good coverage based on high penetration acrylic resins, 3M Glass Bubble, pigments, fillers and covering fillers. Suitable as an anti-condensation fixative primer, prior to painting or coating the plaster with anti-condensation paints or plasters (-THERM).
Ideal for interventions on walls with mucilage deposits, bacterial phenomena and moulds. Due to its low thermal conductivity, it is particularly suitable for solving mould problems. It can be applied on any plaster (rustic, civil, plaster, dry mortar, plasterboard, concrete, prefabricated, exposed concrete, etc.).
Made with special resins and additives it reduces the absorption of the support while allowing the necessary transpiration, uniforms the absorption making the application of the finishing coats easier. It always works in depth, which is why it is the ideal preparation for applying water-based paints or coatings. Adhesion is excellent even on particularly difficult surfaces, thanks to the use of special resins and the presence in the formulation of an adhesion promoter interacting between the support and the product.
Preliminary treatment of any surface (civil, plaster, rustic, dry mortars, plasterboard, concrete, prefabricated, exposed concrete etc.) designed to isolate the support surfaces and standardise the absorptions of the subsequent anti-condensate treatments (painting and protective coatings).
Packaging: 14-liter bucket
UM: €/l
Protech AC-P
Paint based on acrylic resins in aqueous emulsion, for interiors and exteriors, protective lamellar structure which, in addition to having an aesthetic effect, allows maximum filling, transpiration and very high resistance to mechanical and chemical light. The high coverage and expandability make this product extremely easy to apply. The special acrylic resins that compose it allow to obtain a film characterized by a rapid insensitivity to water even during the drying phase, with a consequent reduction of the "snail effect" in the event of atmospheric events.
Protective and decorative finish painting of walls, facades, concrete products, plasters, masonry, natural stone, porous substrates in general.
For old plasters, pay particular attention to the old pre-existing paints, which must be removed by careful scraping and brushing in order to obtain a healthy and non-friable support; then proceed with the application of Protech Fix AC fixative. When applying on new plasters, it is good practice to insulate the base with acrylic insulator or even better with a white or neutral microemulsion fixative. Avoid windy or cold days when applying. Do not apply on fresh or particularly alkaline substrates, respect a minimum carbonation period of at least four weeks.
On large surfaces it is recommended to apply product from the same batch and always proceed wet on wet to avoid signs of recovery. Never operate with temperatures below + 5 ° C. Rainy weather, excessive atmospheric humidity and temperatures below + 8 ° C can greatly compromise drying with the possibility of washing off by rainwater even after several days. .
DILUTION (by volume with drinking water)
BRUSH
1st COAT: 15% a crossed coat or two coats 12-24 hours apart
2nd COAT: 10%.
ROLLER
1st COAT: 10%
2nd COAT: 10%.
SPRAY (through specific equipment)
1st COAT: 15/25%
2nd COAT: 15/25%.
To avoid filming defects, being resin-based products in aqueous emulsion, the application temperature must be between + 5 ° C and + 35 ° C with relative humidity not higher than 60/70%. Do not apply under the direct action of the sun and wind. Do not apply on fresh or particularly alkaline substrates, respect a minimum drying period of the substrate of at least four weeks. It is also advisable for colored, not to use on large surfaces dyed with different production batches as slight differences between batch and batch are technically possible. Please check the color before application as we will not respond to any disputes regarding the shade of the applied product.
From 0.20 to 0.30 liters of Protech AC-P for each square meter of surface to be painted.
Pail 14 l
Syntech Poliurea Top Coating
A protective, pigmented, two-component formulation based on aliphatic polyurethane resins, ideal as a protective and aesthetic coating on waterproofing with SYNTECH POLIUREA SPRAY. Characterised by high levels of elasticity and elevated protection, even in aggressive atmospheres. Available on request in shades from the RAL colour range.
Surface coating pigmented for colouring polyurethane claddings, and their protection from UV rays (which in the absence of the top coating would alter the colour over time). After suitable priming with SYNTECH POLYUREA PRIMER, it can also be applied as a simple coloured aliphatic protective coating.
Polyurea support Vacuum and blow the surfaces to eliminate any dust that may have accumulated in the 24-48 hours following the installation of SYNTECH POLIUREA SPRAY Support in concrete, mortar, brick, tiles The support on which the polyurea system must be laid must be suitable for withstanding the stresses resulting from the intended use, such as static or dynamic loads, impacts, thermo-hygrometric dilations, vibrations, etc. As regards the characteristics of the substrate (maximum humidity, cohesion, strength class, flatness, etc.) and the preparation of the surface that will accommodate the resin system, we recommend the requirements set out in chapter 5 of the UNI 10966 standard ("RESIN SYSTEMS FOR SURFACES HORIZONTAL AND VERTICAL - INSTRUCTIONS FOR DESIGN AND APPLICATION "). In any case, carefully clean and degrease the surfaces, removing any kind of dirt, paint residues or incoherent parts. The humidity of the support must be <= 3%. Evaluate the most convenient type of mechanical preparation (shot peening, sandblasting, hydro-washing, etc.). The surfaces must also be free from discontinuity, and possibly leveled and regularized with products from the FLOOR line or the REPAR line. In case of presence (even suspected) of humidity deriving from capillary rising from the substrate, it is recommended to apply in advance the epoxy resin for "wet substrates" Syntech Pavidamp. Tiled floors, or floors covered with pre-existing resin, must be subjected to mechanical roughening carried out with shot blasting, milling, bush hammering, etc., until the total elimination of the waterproof crust and the opacification of the surfaces. Remove dust after abrasion. It is recommended to use Primer from the SYNTECH POLIUREA PRIMER range. On particularly absorbent substrates, to avoid the formation of craters / blowholes on the surface of the freshly sprayed product, it is recommended to use primers from the SYNTECH POLIUREA PRIMER range, always contacting the Azichem technical staff for clarification on the most suitable type to use. Apply several layers of primer until the porosity is saturated and providing a light dusting with clean and dry quartz sand (0.4-0.7 mm). Never dust off the primer. Provide suitable elastic sealing systems to cover joints, fittings, cracks or fissures subject to significant movements.
Pour component B with component A into a single container, taking care to remove all the material from the packaging. Mix thoroughly with a mixer at low revs, until a lump-free mixture is obtained.
Apply with a roller or brush on the surfaces of SYNTECH POLYUREA SPRAY, within 24-48 hours of spreading the latter.
A thorough sanding of the supports is recommended for any repairs and/or finishes.
From 0.15 to 0.25 kg of SYNTYECH POLIUREA TOP COATING for each square metre of surface to be covered.
Can 6.7 kg [A] - Can 3.3 kg [B] - Kit: 1 Can 6.7 kg [A] + 1 Can 3.3 kg [B]
Fluid Col
Multi-purpose additive powder, to add to a suitable mixture of binders and aggregates, for the on-site production of mortars, grouts and concretes that are self-levelling, rheoplastic, controlled shrinkage or moderately expansionary, high mechanical strength, chemical and waterproofing.
The physical-chemical action of Fluid Col is an interaction of positive contributions and modifications: drastic reduction of the A/C ratio, shrinkage-resistant action, superpozzolanic action and reaction of ultrafine fillers (MICROSIL 90), which transforms unstable, soluble, readily reactive calcium hydroxides into stable, insoluble, chemically and mechanically resistant hydrous calcium silicates.
Preparation of mortars, grouts, rheofluid concretes, shrinkage-compensated or moderately expansionary, high mechanical, watertightness and chemical stability performance, for structural slubs, anchoring machines, road joints, etc.
Add the product in a concrete mixer, mixer truck or mixer, together with the remaining anhydrous components of the mixture: cement and aggregates, any polypropylene and/or steel fibres, etc. The indicative dosage, depending on the type of conglomerate to be packaged and its purposes, varies between 12% and 15% of the weight of the cement.
After a first mixing, add the mix water and mix thoroughly, until you obtain a homogeneous whole and free of lumps. The cement dosage must not be less than 350 kg/m³. Fluid Col is perfectly compatible with the addition of fibre d steel and/or polypropylene fibres READYMESH, for the preparation of conglomerates composite s, fibre reinforced.
Add 10 - 15% of Fluid Col to the weight of the cement present in the mixture.
Bag 25 kg - Pallet: 50 x (Bag 25 kg)
Grout CR
Composite , castable, anti-washout, controlled shrinkage cement mortar, superfluid consistency, based on high-resistance cements, superpozzolanic fillers (MICROSIL 90), polymeric modifiers, shrinkage resistant agents, specific additives, calcium silicate mineral fibres, selected silica aggregates.
- Based on of thickened silica fume
- three-dimensionally reinforced fibre with mineral and synthetic fibres
- Provides high adherence and adhesion
- dimensionally stable (shrinkage-compensated)
- Provides high stability-physical chemical and resistance to chlorides and sulphates
- suitable for underwater castings: it is anti-washout
- high strength in terms of hydrostatic positive and negative thrust.
Repair and protective coatings of hydraulic structures, marine and underwater structures, and articles in critical situations: harsh chemical-physical, leaching water, marine atmosphere, etc. Filling of formwork for the containment of cast immersed in sea water.
In case of underwater application, the installation operations must be carried out within 8-10 hours of cleaning and "fouling" (accumulation and deposits of organic and inorganic particles on product surfaces) removal. An adequate roughening of the surfaces by scarifying, sandblasting etc. is always necessary in order to obtain the maximum adhesion values to the substrate. The optimal values are obtained with high pressure hydro-scarification. Bare the irons undergoing disruptive oxidation or deeply oxidized, removing the rust of the exposed irons (by sandblasting or abrasive brushes).
Pour 2/3 of total mixture water in the cement mixer, gradually add the product and the remaining water, until a homogeneous mixture of the required consistency is obtained.
For sizable filling thicknesses, greater than 60 mm, Ghiaietto 6.10 (inert washed is selected with a particle size of from 6-10 mm) can be added in a percentage ranging from 20% to 40 %, on the basis of practical requirements.
In some particularly demanding cases in terms of the resistance to the "dry-wet" cycle (for example, for the action of the tides) or for chemical attacks particularly strong, it would be advisable to add, in addition to the gravel, even thickened silica fume(MICROSIL 90), and in a variable amount depending on the thickness and construction-related need, to further improve the waterproofing and the mechanical strength of the product. In these cases, please contact our Technical Service. In the case of casts in water, make sure of perfect product hardening before removal of the formwork.
Approximately 20,50 kg/m² of Grout CR for every centimetre of thickness to be implemented (approximately 2050 kg per cubic metre).
Packaging: 25 kg bag
UM: €/kg
EG 91
Epoxy-polyurethane two-component elastoplastic and thixotropic sealant, for joints subject to traffic, where Shore A Hardness Scale = 65. The elongation-at-break is 70%. To be applied with a trowel or extruded into the suitably-taped sections of the joint (to protect adjacent surfaces). Resistant to contact with hydrocarbons (gasoline and diesel fuel).
Horizontal sealing of joints in industrial flooring, even in the presence of chemical attacks and stresses from average-heavy traffic. Vertical sealing of joints in concrete works and products.
The application and containment surfaces (joint walls) should be clean, dry, conveniently prepared and adequately resistant: free from dust, grease, soiling, crumbling and/or non-adhering parts and dry. The application surfaces must also be preliminarily treated with Protech Flex Primer.
Add component B to component A taking care to pick up all the material contained in the packs, mix thoroughly with a mixer at a low number of revolutions, until a perfectly homogeneous mix is obtained; add the required load amount (component C) continue to mix until a perfectly homogeneous mixture is obtained, indicated by the uniform colour of the mixture. Apply the product mixed by trowelling or with extrusion guns.
Do not apply with temperatures below + 5°C or higher than + 35°C and in the presence of surface stagnant water.
Approximately 1.25 kg of EG 91 per cubic decimetre of joint volume to be sealed (1250 kg per cubic metre).
Packaging: Kit of 5+2.5 kg
UM: €/kg
Grout 6 HP SFR
Grout 6 HP SFR is a fibre-reinforced high-performance castable mortar, equipped with mechanical compressive and flexotraction resistance far superior to normal structural mortars. It is used for repairs, replenishments, strengthening concrete reinforcement and special works in FRC. The mix of special metal fibres (Readymesh MM-150) and synthetic fibres (Readymesh PM-060) is able to drastically reduce or even eliminate plastic-hygrometric shrinkage and the development of exceptional characteristics of ductility, fracture energy, resistance to shock and dynamic stress.
With very low water-binder ratios, Grout 6 HP SFR makes it possible to achieve compacting and hyperfluid rheologies that favour the movement of the mortar and the perfect filling of reinforced sprays, even with narrow spaces between the bars. The microsilica with pozzolanic activity increases the cohesion of the mixture with typical anti-segregating and anti-run-off effect. The particular fineness of the hydraulic binders contained in the formula promotes adherence to the substrate and has an effect of enlarging the fibrous components. The fibre mix offers strong ductility, toughness and flexotraction resistance to the castings performed with Grout 6 HP SFR. With regard to the ANTICORROSIVE and PROTECTIVE FUNCTION ON THE REINFORCEMENT BARS, the main features of Grout 6 HP SFR are:
• the mix of high-strength superfine binders, combined with very fine silicas with pozzolanic activities, to render the mortars intrinsically impermeable to water at the end of the hardening process;
• The strongly alkaline pH (> 12) protects the reinforcement bars from triggering corrosion;
• The negligible breathability of the carbon dioxide ensures hardened mortars with extremely prevalent anti-carbonation characteristics.
Overall, these anticorrosive specificities render the classic treatment of reinforcement bar passivation, preparatory to the pouring of castable mortar UNNECESSARY, provided that not too much time passes between the white metal cleaning operations and the castings of pourable mortar, at the risk of new oxidative processes being triggered. Thus, only in the event that long exposure times are foreseen between the bar-cleaning operations and the pouring of castable mortar is it advisable to treat with passivating slurry (Repar Monosteel or Repar Steel), applied by brush and only on the reinforcing bars.
On-site castings or pumping carried out for any kind of structural replenishment of reinforced concrete, seismic reinforcement and adjustment, increases in cross-sectional resistance of concrete structures and masonry, anchorages of large-scale machinery (especially in the presence of significant dynamic stresses), anchoring of port bollards, deep-drawing and reinforcement works, restoration of highly-stressed industrial flooring both from a static and dynamic perspective, restoration of degraded foundations on bridges and viaducts especially whereby necessitating rapid reopening to vehicle traffic, construction of structures designed with HPC (High Performance Concrete) needs.
Application surfaces must be clean, free of dust, contamination, crumbling, inconsistencies, etc., and adequately saturated-surface-dry with water. An adequate roughening of the surfaces by scarifying, sandblasting etc. is always necessary in order to obtain the maximum adhesion values to the substrate. The optimal values are obtained with high pressure hydro-scarification. Bare the irons undergoing disruptive oxidation or deeply oxidized, removing the rust of the exposed irons (by sandblasting or abrasive brushes).
Mix the entire content of a bag of Grout 6 HP SFR with effective vertical-axis mixers for at least 6 minutes, initially introducing a slightly reduced amount of water (9% = 2.25 litres/25 kilograms bag) compared to the required total water permitted (10%–12% = 2.5litres — 3.0 litres/25 kilogram bag) whilst mixing for at least 4 minutes. After this mixing time, evaluate the consistency of the mixture and, if necessary, gradually add in the last of the water until achieving the desired workability, without exceeding the limit of 12% (3.0 litres/25-kilogram bag), mixing at high RPM for at least another two minutes. For thick casting sections, it is advisable to add Ghiaietto 6.10 (consult the relevant technical data sheet or ask for more information on the appropriate dosage of Ghiaietto 6.10 from our technical service). Given the self-levelling properties of the product and its self-compacting capacity, paying due attention to the vibration phase is recommended. Excessive zeal in the vibration operation can worsen the aesthetic rendering of the end result. Do not use in the absence of suitable lateral containment. Ensure exposed surfaces are protected and wet-cured. Adopt casting procedures to ensure the absence of voids and discontinuities. Only pour the mortar from one part of the casting perimeter to avoid air pockets.
Packaging: 25 kg bag
UM: €/kg
Grout 2 HP
Grout 2 HP is a pourable, fiber-reinforced mortar, used for structural restoration operations, anchoring of steel bars and strands, reinforced micropiles, tie rods, and riveting. The formulation contains very fine high-strength cements, micro-silicas with pozzolanic activity, aggregates in a rational granulometric curve (0.1 ÷ 1.8 mm), and special antisegregative additives. The product is mixed with 11% - 12% of water, requiring vigorous and prolonged mechanical mixing. The special formulation of Grout 2 HP provides the castings with mechanical strength, fracture energy, exceptional durability, and very high chemical-physical resistance.
Grout 2 HP has a workability time of about 60-90 minutes, after which the setting process is triggered, followed by progressive hardening. The plastic and hygrometric shrinkage is extremely low thanks to the presence of Readymesh PM-060 multifilament synthetic fibers, which provide volumetric stability. The performances that make Grout 2 HP unique are:
• very high compressive mechanical strengths (> 90 MPa at 28 days),
• very high mechanical resistance to bending-traction (> 12 MPa after 28 days),
• excellent durability and resistance to chemical attacks.
Grout 2 HP is used for structural restoration operations, anchoring of steel bars and strands, reinforced micropiles, tie rods, and riveting. It is particularly suitable for operations where high mechanical performance is required after short curing (compressive strength at 3 days > 60 MPa) and in operations carried out in severe exposure environments (XC - XS - XF), characterized by aggression from sulphates, chlorides, and nitrates. The material can also be used for repairs in anchoring areas subject to high stresses.
The application surfaces must be clean, free of dirt, crumbly and incoherent parts, dust, etc., and suitably saturated with water until reaching the condition of "saturated with dry surface". Adequate roughening of the surfaces by scarifying, sandblasting, etc. is always necessary to obtain the maximum adhesion values to the substrate. The optimal values are obtained with high pressure hydro-scarification. Bare the irons undergoing disruptive oxidation or deeply oxidized, removing the rust of the exposed irons (by sandblasting or abrasive brushes).
It is strongly recommended, for optimal performance of site operations, to use a vertical axis mixer with planetary movement or a double horizontal helicoid. The powder is mixed with drinking water to the extent of 11% - 12%, referring to the total weight of the mortar (about 2.75 liters per 25 kg bag) until a homogeneous mixture is obtained. Mixing time: about 4 minutes with a high efficiency mixer.
The anchoring can be filled with a single screw pump, for mortars. Pumping must be carried out at a controlled speed to ensure a low working pressure. In case of restorations, the surface must be protected, after application, by polyethylene sheets or anti-evaporation treatments.
Packaging: 25 kg bag
Unit of Measure: €/kg
Cortec VpCI® 380 Railcar Coating.
Protect your railcars with Cortec VpCI® 380, a cutting-edge, water-based acrylic coating.This innovative solution offers superior corrosion protection, directly applied to metal without primer.
Enjoy long-lasting durability against harsh weather, easy application, and an attractive finish.Ideal for railcars, trucks, and more.
Protects ferrous and non-ferrous metals.Maintain your fleet's value with Cortec VpCI® 380.